Manual / Guide · 1967
BSPs 573-100-000/-100/-200/-500/-702, 573-115-100/-700 (Iss 7)/-701 (Iss 3)/-702, 573-116-100/-700/-701/-702, 573-133-xxx, 573-134-xxx, 570-220-100/-700/-701, 570-301-705 (paper winder). Description, installation (gear sets), adjustments, lubrication, wiring. 597 pp
( ' NAVSHIPS 0967-173-7010 VOLUME 1 (of 2 Volumes) .. TECHNICAL M ANUAL 28 KEYBOARD SEND- RECEIVE (KSR) AND RECEIVE-ONLY (RO) TELETYPEWRITER SETS ) f<;�, (�. TELETYPE® •i'' CORPORATION 5555 TOUHY AVENUE, SKOKIE, ILLINOIS :· t" � ��.·- '· }\ ·: ': ' . · ·· . .. :. .. ".<�-..., ..<� . ·: .. . ,; SEE INDiviDUAL SECTIONS FOR COPYRIGHT �OTICES, PRINTED IN U.S.A, ·� ,, INTRODUCTION �� This manual contains two (2) volumes of literature for the 28 Keyboard Send-Receive and the Receive-Only Teletypewriter Sets as follows: ( Volume 1, NAVSHIPS 0967-173-7010, provides cross ref erence material, description and principles of operation, installation, adjustments, lubrication, disassembly and reassembly, and component wiring diagrams. Volume 2, NAVSHIPS 0967-173-7020, provides parts order ing information. ( Each volume is made up of a group of appropriate independ ' ent sections. The ·sections are complete within themselves; they are separately identified by title and section number and the pages of each section are numbered consecutively, independent of other sections. The identifying number of a section, a 9-digit number, ap pears at the top of each page of the section, in the left corner of left-hand pages and the right corner of right-hand pages. To locate specific information, refer to the table of contents. The name of the involved component, the title of the section, and the ( 9-digit section number may then be found. � - ( I < t, \. ./ ; ' �< ' The sections are arranged in the order shown in the table of contents. Turn to page one of the section indicated where the contents of the section will be found (except where a section is small and does not require a listing of contents). { NAVSHIPS 0967- 173-70 1 0 Original, July, 1 967 ( VOLUME 1 TABLE OF CONTENTS ' Contents Section Issue 28 Keyboard Send-Receive (KSR) and Receive- Only (RO) Teletypewriter Sets General Cross Reference Information Description Installation Operating Tests Disassembly & Reassembly 573-1 00-000TC 573-100-lOOTC 573-1 00-200TC 573-1 00-500TC 573-1 00-702TC 1 1 1 1 1 28 Teletypewriter Enclosures Description 57 3-1 34-lOOTC 1 28 Electrical Service Unit Description and Principles of Operation 573-133-1 00TC 1 28 Teletypewriter Keyboard and Base Description and Principles of Operation 573-1 1 6-1 00TC 1 28 Typing Unit Description and Principles of Operation 573-1 1 5-1 00TC 1 Description and Principles of Operation 570-220-1 00TC 3 Description, Installation, Adjustments, Lubrication, & Principles of Operation 570-301 -705TC 1 28 Teletypewriter Cabinets for KSR and RO Sets Adjustments 573-1 34-700TC 6 28 Electrical Service Units Adjustments 573-1 33-700TC 2 28 Teletypewriter Keyboard and Base (KSR and RO) Adjustments 573-1 1 6-700TC 6 28 Typing Unit Adjustments 573-1 15-700TC 7 Motor Units Adjustments 570-220-700TC 4 28 Teletypewriter Cabinets for KSR and RO Sets Lubrication 573-1 34-701 TC 3 28 Electrical Service Unit Lubrication 573-133-701 TC 2 28 Teletypewriter Keyboard and Base (KSR and RO) Lubrication 573-1 1 6-701 TC 3 28 Typing Unit Lubrication 573-1 1 5-701 TC 3 Motor Units Lubrication 570-220-701 TC 4 Title ( ' ( Motor Units ( ( ( I �t '""- LPW300** Paper Winder N AVSHIPS 0967-173-7010 Original, July, 196 7 TABLE OF CONTENTS (continued) Contents Section -- for KSR and RO Sets Disassembly & Reassembly 573-134-702TC 2 28 Electrical Service Units Disassembly & Reassembly 573-133-702TC 2 28 Teletypewriter Base (KSR and RO) Disassembly & Reassembly 573-116-702TC 2 28 Typing Unit Disassembly & Reassembly 573-115-702TC 3 -- Title Issue , 28 Teletypewriter Cabinets 28 Keyboard Send-Receive (KSR) " and Receive-Only (RO) Teletypewriter Sets for U. S. N avy Component Wiring Diagrams 573-100-400TC ) 1 �·,�'!))· ..;Q ) <,,; J TELETYPE CORPORATION Skokie, Illinois, U.S.A. �· SECTION 573-100-000TC Issue 1, May, 1967 28 KEYBOARD SEND-RECEIVE (KSR) AND RECEIVE-ONLY (RO) TELETYPEWRITER SETS FOR U. S. NAVY ( GENERAL CROSS REFERENCE INFORMATION 1. GENERAL 1.01 This section provides a listing of Keyboard Send-Receive and Receive-Only Teletypewriter Sets being used by the U. S. Navy. ( 1.02 2. The component units included in the various sets are cross referenced with respect to Navy codes and Teletype codes in the following chart. ATTACHMENT: KSR AND RO COMPONENT CROSS REFERENCE CHART (. ( ( " Page 1 Printed in U.S.A . 1 Page and Attachment ISS 1, SEC TION 573-100-000TC p:;�:>ti:il r/.li:ij>Cl <O � rn KSR COMPONENT CROSS REFERENCE CHART SUBJECT COVER PRINTER CABINET CABINETS ELECTRICAL SERVICE UNIT KEY BOARD RECEIVE-ONLY BASE TY PING UNIT MOTOR UNIT NAVY DESIGNATION DESIGNATION OF MANUFACTURERS WIRING DIAGRAM NUMBER 5831WD-A 3490WD-A 3236WD-A,2876WD-A 3236WD-A 2876WD-A 4947WD-S 4947WD-S 7531WD-A,7532WD-S 7808WD-A,7909WD-S CW-354/UG CY-2320/ SGA-3 . CY-2538/ UG CY-2539 UG CY-3689(FGC-74 CY-4166/FGC-79 CY-4786/FGC-74A CY-4787/FGC-100 LPC202 LAC207 LAC204 LAC203 LBAC241 LBAC248 LBAC261 LBAC264 SB154A/UG SB408/UG SB964/UG MX-1114B UG MX-114C/UG MX-1421A/UG MX-1677A/UG TT-357/UG TT-385/UG TT-387/UG TT-388/UG TT-389/UG TT-417/FG TT-434/UG TT-435/UG TT-442/UG TT-498/ UG TT-500/UG MT-1443/,UG MT-2787/UG MX-1115B( UG MX-1422A/UG MX-2984/UG MX-3080/UG TT-358/UG TT-372/UG TT-378/UG TT-386/UG TT-418/UG TT-436/UG TT-437/UG TT-438/UG TT-443/UG TT-499/UG PD-17�/U PD-18/U PD-18A/U PD-96/UG PD-97/UG PD-108/U PD-109/UG LESU5/103 LESU6/119 LESU7/147 LK4RN126 LK10ARN LK3RE101 LK8ARN LK30ARN LK36ARN LK49ARN LK35ARN LK35ARE LK39ARN LK48ARN LK10ARE LK49ARE LK48ARE LK51ARN LB4/161 LB29/000 LP14RN/_AY LP14RE/AY LP14RN/AGH LP65RN/AGB LP105RN/AGB LP108RN/AY LP108RE/ ACX LP109RN/AY LP113RN/AY LP14RN/AJE LP14RN/AJG LP65RN/AJD LP14RE/AJF LP65RE/AGD LMU3 LMU4 LMU41 LMU21 LMU28 LMU38 LMU52 / Zc..> � :><: < <:><:o,... c.!) c.!)c.!) c.:H.!H-' c.!) c.!)c.!)c.!) c.!) e,:,e,:,e,:, c.!) c.!)c.!) < '<:1''<:1''<:1'0)0)0)0)00 O)C"'C"''<:I' e,:)e,:)e,:)c.!)c.!)c.!)e,:,c.!) e,:)e,:)c.!)e,:)e,:)e,:)c.!)e,:, e,:,e,:,e,:,e,:,e,:, e,:,e,:,e,:,e,:, ::;J::;J::;J ::;J::;J::;J c.!) e,:)::;J::;J c.!)c.!) ::;J ::;J::;J::;J ::;J ::;J::;J::;J t-t-t-t-1:-t-t-........ .... C"'C"'� _ _ .... .... _ _ .... . _ _ _ _ .. .... _ _ _ _ .... .... _ _ .... _ _ .... _ _ .... _ _ .... ::;J::;J::;J::;J _ _ ::;J::;J::;J::;J::;J ::;J::;J::;J::;J::;J::;J::;J rJ.:l ::;J ::;J I I ::;Jp::;J;::;J:::J:::J::;J I I I ,I I I I I I I I ....__....__....__....__....__....__....__....__ ....__....__....__....__....__ ....__....__....__....__ <ill c.> __....__....__....__ ....__....__....__ <!!ill c..> ....__ <ill c.> < <ill c.> t'::.....__ c..>c..>c..>c..>c..>c..>c..>c..>c..> c..> c.> c..> c..> .... CJC)i:ij�c.!)::X::I"':)� i!.lc..>Clr.:l�c.!)::X::I"':) i!.lc..>Cl�� c..>Cli:il� cococo 0) 000 .... ............ ��� '<:!' .... .... .... I{') � � e,:,e,:,e,:,e,:, c.!)C,!)C,!)e,:)C,!)c.!)C,!)e,:)e,:) t-t-t-t-1:-t-t-t- cocococococococo 0) 0) 0) 0) 0) 0000 C"'C"'C"' C"' ��� � t- t-t- t-t-t- � ��� t-co co ��������� ::;J::;J::;J::;J '<:1''<:1''<:1''<:1''<:1''<:1''<:1''<:1' '<:1''<:1''<:1''<:1''<:1''<:1''<:1''<:1' ����� t-t-t-t- .... ........ .... ........ .... .... .... .... .... .... .... .... C"'C"'C"'C"' C"' C"' C"' <:><: < � A 5 10,L 10,L B B 2,2 1-2&2-1 1-2&2-2 2852WD-A,2853WD-S D, D 2870WD-A,2871WD-S F, 7 2892WD-A,2893WD-S 5, 10 Cancelled 2928WD-A 20 Cancelled 2928WD-A 20 4718WD-A 6 6 4718WD-A 6462WD-A 4 4718WD-A 6 6 4718WD-A 2928WD-A 20 6 4718WD-A 20 2928WD-A 6462WD-A 4 6 4718WD-A 4262WD-A 8 23 2883WD-A 23 2883WD-A 3214WD-A 44 3214WD-A 44 3813WD-A D 3214WD-A 44 44 3214WD-A 44 3214WD-A 44 3214WD-A 44 3214WD-A 3214WD-A 44 D 3813WD-A 44 3214WD-A 44 3214WD-A 44 3214WD-A 3214WD-A 44 2900WD-A 42 42 2900WD-A 42 2900WD-A 2900WD-A 42 42 2900WD-A 42 2900WD-A 42 2900WD-A s�P:l s � �������� ��� � � ���� ��� � ��� � ��� ��� ���� �� � ���� ���������������� ��������� ��� � ���� �f"� � ��� � ��� ��� ���� �� � < �������� <<<<<<<<< I ISSUE R � << I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I GEAR SETS '---· -- ---- D-152766, 161293,161295 E-161293,161294,161295 F-161293,161295 I xxx XXXXXXXXxxxxxxxx X XXXXX xxxx XXX X XXX X X XXX XXX_X XX xxxx X XX X X XX xxxx X X X X xxxxxxxxxxxxxxxx XXXXX xxxx XXX X XXX X XXX X X X jX XX X X X X X X X XX X XX XX X XX X X X X xxxx X X X XX X X X X XX XX X X X X XXX X X X xxxxxxxx X X X XX xxxxx XX X XXX X X X X X X XXX XXX X X X X XX XXXXX X X XX X X XXX XX xxxx X X XX X X X X X X XX XX X X X X XX XX X X X X XXXX XX X X X XX - XX X X X XXX XX X X X X X XX X XX X X X ! I XXXXXX XXXX X }C X C C CF C GF C C CF G D A B B B B C D E A A CF D G DD A A CDD A A D D A C D A AF D A H C C A C D H A C D I A-151060 B-151060,152766,151100 C-163504, 163505, 173795 I < xxxx X I I G-159660, 159700 H-151060, 151075, 151100 I -161293 X X IF G SECTION 573-100-100TC Issue 1, February, 1964 TELETYPE CORPORATION Skokie, Illinois, U.S.A. ( 28 KEYBOARD SEND-RECEIVE (KSR) AND RECEIVE-ONLY (RO) ' TELETYPEWRITER SETS DESCRIPTION ( CONTENTS ( #'''' I' ' PAGE 1. GENERAL......... .. .... .... 1 2. VAEaATIONS ................. 1 3. COMPONENTS................ 3 TYPING UNIT ................ 4 SEND-RECEIVE KEYBOARD AND RECEIVE-ONLY BASE ...... 4 MOTOR UNITS ............... 8 ELECTRICAL SERVICE UNIT ..... 8 ENCLOSURES ................ 8 4. VARIABLE FEATURES.......... 8 5. SELECTIVE CALLING .......... 8 6. TECHNICAL DATA ............ 9 SIGNAL REQUIREMENTS ........ 9 The KSR and RO Sets can be used for recorded communication either cross office or cross country. With the proper mod ifications, they will function in dial or other switched-line networks. Utilizing the capabil ities of a built-in switching device, the stunt box, the Sets will operate in selective calling systems (par.5.01), and provide local or remote control of external equipment or operations. POWER REQUIREMENTS ........ 9 2. OPERATING SPEEDS ........... 9 APPROXIMATE DIMENSIONS ..... 9 PRINTED CHARACTERS ......... 10 PLATENS ................... 10 SPROCKET FEED PLATENS...... 10 TYPING UNIT RIBBON.......... 12 TYPING UNIT PAPER .......... 12 (, 1. ( , The 28 Receive-Only (RO) Sets are similar to the KSR Sets, but have no key board sending facilities. They are used in ap 1.02 plications that require only the page-printed messages. reception of 1.03 VARIATIONS 2.01 The sets are available in several con figurations to meet varying installation and operational requirements: (a) Floor Model Set - A floor-standing set with additional space for accessory equipment (Fig. 1). (b) Table Model Set - Identical to the Floor Model Set except that it contains no ad ditional space and it rests on a table (Fig.2). (c) GENERAL 1.01 The 28 Keyboard Send-Receive (KSR) Teletypewriter Sets are electromechan ical apparatus that provide terminal facilities for e xchanging page-printed messages over ap I( I page-width copy paper or continuous business forms. The sets translate the messages to a serial start-stop (teletypewriter) code for transmission and convert the code to printed characters at the point of reception. They will operate at various speeds up to 100 words per minute. propriate transmission facilities including tel egraph lines, telephone networks, and radio channels. An operator sends the messages by typing them on a keyboard, and the originating set and those at distant stations print them on Rack Mounted Set - E quipped with a close-fitting enclosure, is compact and rests on an equipment rack or on a table (Fig. 3). (d) Wall Mounted Set - May be mounted on a wall surface to conserve floor space (Fig. 4). Multiple KSR and RO Set - Provides two RO and one KSR, or three RO sets in a single enclosure (Fig. 5). (e) ',1" © 1964 by Teletype Co rporation All rights reserved. Printed in U.S.A. Pagel SECTION 573-100-100 ,, TYPING UNIT ) ' COPY HOLDER J'>.,· :1':>,\ / ENCLOSURE i ,) ' ' 1 ,,) Figure 1 - Floor Model Keyboard Send-Receive (KSR) Teletypewriter Set Page2 ISS 1, SECTION 573-100-100 3. ( ( 3.01 3.02 COMPONENTS The component complement of a KSR Set may vary from one installation to another, depending upon the operational requirements. In general, a KSR Set consists of a typing unit, a keyboard base, motor unit, electrical service unit, and enclosure. A complete description of The motor unit and typing unit are mount- ed on the base portion of the keyboard. The motor unit supplies rotary motion through a gear set to the typing unit which, in turn, supplies it to the keyboard. Gear sets may be interchanged to obtain various operating speeds up to 100 WPM. The keyboard and electrical these components will be found in the appro service unit are mounted in a cabinet or en closed by covers. The receive-only base re priate section for a particular component. places the keyboard in the Receive-Only Set. ( " WINDOW PAPER ROLL TYPING .¢'" (' UNIT COPY HOLDER ( (, �' Figure 2 - Table Model Receive-Only (RO) Teletypewriter Set Page3 SECTION 573-100-100 , TYPING UNIT ·� ) . Figure 3 TYPING UNIT 3.03 - "" C OVER Rack Mounted Send-Receive (KSR) Teletypewriter Set (Fig. 6) feed and, in addition, switching facilities for remote controls, station selection, and other The typing unit contains the mechanism applications. necessary for translating electrical in put signals into printed, alpha-numeric charac ters or functional control operations. The unit SEND-RECEIVE KEYBOARD AND RECEIVE ONLY BASE (Figs. 2 and 6) may be equipped to accommodate either friction or sprocket feed paper, in single or multi-copy 3.04 receive-only base provide mounting fa stunt box that provides, non-printing functions such as case shifting, carriage return and line cilities for the typing unit, motor, driving gears, Page 4 J Both the send-receive keyboard and the It includes a form, either rolled or fan folded. .) and various mechanisms req uired for control of . ·� ·� ISS 1, SECTION 573-100-100 ( ( TYPING UNIT COPYHOLDER ( KEYBOARD ( ,<"" ( ACCESS DOOR CA L (ENCLOSES ELECTRI D AN T UNI CE SERVI Y) PL SUP ER PAP ( l Figure 4 - Wall Mounted Send-Receive (KSR) Teletypewriter Set Page5 SECTION 573-100-100 � .·'> .·., ' , CONTROL PANEL ·� s, ) ' � -� RO SETS --- ENCLOSURE --..._ ,·: KSR SET 'z . ) ;;;; .,;») Figure 5 Page 6 - Typical Multiple KSR and RO Set ISS 1, SECTION 573-100-100 ( ( ( ' ' MOTOR UNIT TYPING UNIT ELECTRICAL SERVICE UNIT KEYBOARD ENCLOSURE STORAGE AREA ( { Figure 6 - Floor Model Keyboard Send-Receive (KSR) Teletypewriter Set (Interior View) Page7 'ft'V·- SECTION 573-100-100 the set. Unlike the receive-only base, the send (b) receive keyboard is equipped with mechanisms any predetermined form. for generating and transmitting a teletypewriter Vertical Tabulator- Advances a form to position within the signal. (c) MOTOR UNITS (Fig. 6) Form Feed-Out - Advances a form to the first printing line on the succeeding form from any point on the previous form. 3.05 The motor units that provide mechanical motion for KSR and RO sets are of two basic types: ac synchronous and ac/dc series governed. (d) The ac synchronous motor is used series governed motor operates from either regulated or unregulated power. The latter is should the sending station them, when the margin. required where only unregulated power is avail able. The units operate at the same speed, and to accommodate varying load requirements they (e) are .available in standard and heavy-duty horse The electrical service unit serves as the (f) identification character sequence, upon request of another station, or by local control. blies as a line (polar) relay, line shunt relay, rectifier, motor control mechanism, and se driver. Answer-Back - With this feature, KSR station ities for various electrical assemblies and com ponents. It may include such optional assem The set's main power (g) switch, convenience outlet and fuse, terminal Accessories - A number of accessories are available to facilitate paper and form blocks, and interconnecting cables may also be handling, included. including l o w-s u p p l y indicator alarms, special trays and shelves, and paper winders. E NCLOSURES (Figs. 1 through 5) The components of KSR and RO sets may be housed in the following enclosures: floor model, mounted cover, the the table model, wall mounted the rack enclosure, 5. 5.01 SELECTIVE CALLING Selective calling operation is a method The of message transmission control, in which traffic is selectively directed only to enclosures are of sheet metal construction and those sets actually concerned with the informa are finished internally and externally in baked enamel. which may be stanctard line or radio, is assigned and the multiple KSR and RO enclosure. tion being transmitted. Each set in the circuit, an identification code. The code may be made up of any character or sequence of characters. V ARIABLE FEATURES 4. 4.01 A wide variety of optional features are Recognition of this code, and other selective calling codes, is made by the stunt box in the available typing unit of each set. with the equipment. These The typing unit; upon the select-non-print condition. When this oc curs, direct printing is suppressed while the stalled in the field. Some of the features are described briefly below. selector mechanism and the stunt box remain active. In this way, the typing unit monitors Horizontal Tabulator - movement of the Permits typebox to predeter mined positions on the copy paper. Page8 rapid �) recognition of the proper code, will be placed in features, which provide special, non-printing operations or control facilities, or serve as an aid in operation, are in most cases readily in (a) �") sets can automatically transmit their KSR and RO sets, and provides mounting facil the Motor Control - Starts or stops the set's periods, or in response to other, predeter area of concentration for the wiring of 3.07 initiate reaches the right mined signal-line or separate-line conditions. ELECTRICAL SERVICE UNIT (Fig. 6) lector magnet typebox simultaneously fail to motor during active or idle transmission power ratings. 3.06 Automatic Carriage Return - Line Feed These functions occur when the power source is regulated; the ac/dc ·� signal line conditions, but does not respond, either to print or to perform a function, until it receives instructions in the form of selective calling code sequences. ·�J , ISS 1, SECTION 573-100-100 t 6. _,, TECHNICAL DATA vert parallel input to required sequential form. SIGNAL REQUIREMENTS '· A. ( B. ( POWER REQUffiEMENTS (TYPICAL) Sequential - Five intelligence levels, with start-stop pulses. A. Sets with Synchronous Motor Units - 115 vac, .± 10%, 60 .±. 75% cycles, single phase. B. Sets with Governed Motor Units (1) Neutral - Selector magnets connected to signal line. directly (2) Polar - Line relay or selector magnet driver required. (1) 115 vac .± 10%, phase. Parallel (Neutral) -An accessory multi wire distributor unit is necessary to con- (2) 115 vdc with external resistance. 50-60 cycles, single OPERATING SPEEDS Characters or Operations Per-Minute 600 460 428 404 400 390 368 Per-Second 10.0 7·.7 7.1 6.7 6.7 6.5 6.1 7.42 7.42 7.00 7.42 7.50 7.00 7.42 Bauds (Bits-per-second) 74.2 56.9 50.00 45.5 Frequency (Cycles/Second) 37.1 28.4 25.00 22.8 One Character 100 130 140 149 150 154 163 Unit Pulse 13.5 17.6 20.0 20.0 20.0 22.0 22.0 19.1 24.9 20.0 28.5 30.0 22.0 31.2 Unit Code Length in Milliseconds --- Stop Pulse L -- APPROXIMATE DIMENSIONS (INCHE S) Height Width Depth Floor Model KSR RO 39 39 20-1/2 20-1/2 24 21 Table Model KSR RO 16 16 20-1/2 20-1/2 24 21 Rack Mounted KSR RO 12 12 17 17 24 21 Wall Mounted KSR RO 30-3/4 30-3/4 16-1/2 16-1/2 14-1/2 11-1/2 Typical Multiple KSR and RO 72 21-1/2 28 Set ( ( ' ' - Page 9 SECTION 573-100-100 .. • PRINTED CHARACTERS A. Type Pallet Arrangements - standard, upper case arrangements include: (1) Communications (Punctuation symbols) (2) Fractions (3) Weather symbols '' ) Individual pallets for upper and lower case characters are available separately for field installation. B. Type styles and Spacing (Typical) Style Murray Gothic Gothic Long Gothic Large Gothic Character Height Caps Fraction .103" .103" .103" .120" .180" .162" none .162" .170" .180" Horizontal Characters Per Inch Single - SPACE - Double 5 5 6 5 5 10 10 12 10 10 ---- Vertical Lines Per Inch Single - FEED - Double 'I) 3 3 3 3 3 6 6 6 6 ---·- PLATENS Friction Feed Sprocket Feed Rubber covered cylinder, Rubber covered cylinder, fixed to platen shaft. free on platen shaft. i Construction 8-3/4" Length Selected for desired form width. Any width up to 8-1/2" Paper Width Minimum: Maximum: Characters per line (10 per inch) 3-5/8" 9" Margin is adjustable from Margin is adjustable from 1 to 85 characters 1 to maximum number indicated in chart. SPROCKET FEED PLATENS ' Form Width Maximum Characters* Form Width Maximum Characters* in Inches Per Line in Inches Per Line 9 8-1/2 8 7-1/2 7 6-1/2 6-3/8 6-1/4 6 77 72 67 62 57 52 51 50 47 5-3/4 5-1/2 5 4-1/2 4-5/16 4-1/4 4 3-5/8 44 42 37 32 30 29 27 23 ---- *Based on ten characters per inch with allowance of three characters for platen end play. Page 10 ,,) ·� ISS 1, SECTION 573-100-100 115 VAC 60 CYCLES ( OUTLET MAINT TIME DELAY FUSE ON COPY LIGHT SWITCH ( BELL FUNCTION ,...-o--0 BOX CONTACT ( LINE SHUNT RELAY .I T ---oMOTOR STOP TIME DELAY I -- Q 43MFJ. - - -- --- -- MOTOR CONT�R0L RELAY STOP MAGNET 1;:: I� "' ( LINE SHUNT RELAY CONTACT SI � AL � � ( � r MOTOR CONTROL RELAY START MAGNETS T� p I �� LINE BREAK SWITCH I I i --; -,- i-;; I ,..---'-1Q I I ( ( ' p .-- � '--�.:...- + ___ :J 1 _qt: _j �...... 2:S2__1 SIGNAL LINE Figure 7 - Typical Keyboard Send-Receive (KSR) Teletypewriter Set (Schematic Diagram) Page 11 Revised, March 1967 SECTION 573-100-100 TYPING UNIT RIBBON TYPING UNIT PAPER (FRICTION FEED) Type . . . . . . . . . . standard yellow paper roll style . . . . . . . . . . . . . . Black record ribbon Outside diameter .. ... .... .... 4-1/2 inch Length ....... ......... ...... 33 feet Width . .......... . ......... 8.45 inch Length .......... ...... ... .. 325 feet Width ........ .... . ...... ... , -�, 1/2 inch Core diameter . ..... ... ..... ... Thickness ................. 0. 0055 inch Core thickness . ... . . .. . . 1 inch ... . 0.125 inch ) " ) ' �' '' ) $,) Page 12 12 Pages Reissued, March 1967 TELETYPE CORPORATION Skokie, Illinois, U. S. A. SECTION 573-100-200TC Issue 1, May, 1967 ( 28 KEYBOARD SEND-RECEIVE (KSR ) AND RECEIVE-ONLY (RO) TELETYPEWRITER SETS ( INSTALLATION ' PAGE CONTENTS 1. GENERAL. • . . . • • • • • . . . • . • 1 2. INSTALLATION . . . • • • • . • • • • • . . 2 CONSOLE AND TABLE MODEL SETS . . . . . . . . . . . . . . . . . . . . . . 2 ( A. B. C. • • • • . . . • • • • 2 2 • • • • 4 A. Mounting Backplate Assembly. . . 10 B. Intermediate Gear and Keyboard . . . . . . . . . . . . . . . . Mounting Typing Unit on Keyboard . . . . . . . . . . . . . . . . Electrical Service Unit Cover Installation and Adjustments Miscellaneous D. E. . . • . . • . • . . . . • • . • • • . • • . . • . . . • . • • . • • MULTIPLE MOUNTED SETS . . • • • • A. General . . . . . . . . . . . . . . . . . B. Installation of Cabinet . Installation of Components Adjustments c. D. 1. • • 10 F. ( . • Installation of Cabinet . . Electrical Connections Installation of Components . WALL MOUNTED SETS c. ( • • • • . • . • • • • • • • . • . • . . • . • • • . • 1. 03 Each 28 Page Printer Set (KSR or RO) consists of a cabinet, an electrical serv ice unit (LESU}, motor unit, set of gears, key board or base, and a page typing unit. These are basic units, some of which may be provided with various accessories for different service requirements. The set of gears must be ordered separately for the desired speed of operation. 10 10 13 15 16 17 17 18 18 23 GENERAL 1. 01 This section outlines the installation procedure for the KSR and RO Teletype writer Sets in their various enclosures. It also indicates requirements and adjusting procedures needed for proper operation of the set. ( 1. 02 References made to left or right, top or bottom, and front or rear apply to the set in its normal position as viewed from the front or operator's position. Figure 1 - Typical C ons ole Model, KSR Set l © 1967 by Teletype Corporation All rights reserved Printed in U. S. A. Page 1 S ECTION 573-100-200TC Note: Refer to the appropriate sections for may be routed through either the left or right location of parts, adjustments, and lubrica hole. Wires or cables (used in the table cabinet), which are routed through these holes, should be tion. taped. 2. INSTALLATION CONSOLE AND TABLE MODEL SETS (Figure 1) A. The taped cables and/or wires will use the excess space in the hole and provide for noise reduction as well as strain relief for the See Figure 4. cables. Note: Installation of Cabinet In units where RF noise suppressors �, are used, power line and signal line connec Note: Unpack all components with care. tions are made directly to the appropriate Observe all caution labels and instructions. suppressor through strain relief clamps lo All bags and small loose parts should be kept with their associated apparatus until used in printer compartment. the installation. cated centrally underneath the bottom of the 2. 06 sions are given in Figure 2. Cable clamps are provided for securing cables at 2. 01 See Figure 4. Space requirement dimen Lay carton on its side, then cut open the bottom sealed edges. Hold carton flaps the input point to the floor model cabinet, thus providing strain relief. Electrical tape may be wound around the wires handle this phase). Grasp carton and pull up and at the clamping point, if additional thickness is required. The clamps are supplied in a bag off the cabinet. tied inside the lower compartment. back and stand the carton upright (two men !hould frame. Remove top and side packing �) Move cabinet carefully off base and re Note: move paper cover. Paragraph 2. 06 does not apply to floor model cabinets that have a 4-1/4 inch wide 2. 02 A tapped bushing is provided at each corner of the bottom of the cabinet for securing cabinet directly to the mounting surface. and 6 inch high cable duct opening in the lower right side. Covers are provided to conceal the cable duct opening. In selecting the mounting bolts to be used, be certain each bolt will engage all the threads in the tapped bushing. spacing between bolts are shown in Figure 3 for both the table and floor models. Note: 2. 07 The proper bolt thread and Install signal A horizontal wiring channel with two terminal blocks extends across the upper rear position of the printer compartment of the cabinet. These terminals are protected with in line and power cables to expose the terminals so that set connections ing surface. may be made. On the console model, four adjustable 2. 08 Make power and signal line connections feet permit a maximum variation of one to the cabinet and attach the wiring from inch in height at each corner for the purpose of various units comprising the printer set, in ac cordance with the appropriate printer set wiring leveling the cabinet. Use a 3/4 inch open-end wrench on the feet to make adjustments. 2. 04 Instructions for "<>"-;.;:, " ' sulating covers which are secured to posts in the channel by means of screws. Remove the cover before securing the table model to a mount 2. 03 ,:) installing packed accessories are separately included with diagrams. An actual wiring diagram of each unit is packed with the unit, while a schematic wiring diagram of the complete printer set is , ,) packed with the electrical service unit. each modification kit. Note: B. Reference to these diagrams is em phasized in order to avoid the many difficul Electrical Connections ties that may arise from incorrect wiring and 2. 05 Two holes, containing filler plugs, are connecting. provided in the rear corners of the shelf of the printer compartment. Two additional 2. 09 holes, containing knockouts, are provided in the A cabinet ground stud is provided above the right terminal block on the lid hinge rear corners of the floor of the lower compart mounting flange. ment. mon station ground should be attached Make electrical connections by opening A wire connected to the com to the these holes and feeding cables up from the bottom ground stud in each cabinet at the time of instal through the holes. lation. Page 2 Signal line and power cable ,, ,;;,� ISS 1, SECTION 573-100-200T C ( ' _ ( 20-1 /2" ----j T BOTH MODELS -- r-= .... ( /2" FOR KEYBOARD, 20-1 /2" FOR BASE \. (T op View) Til I I 1 r TAB L E MODEL 29-1 /4" I r 38-3 /8" 52-1 /4" FLOOR MODEL ( i I I I I I I I I L FLOOR MODEL ( Front View) _j - - - - _l _______ �---'- - -· ( Side View Dome O pen) ( Figure 2 - Space R equirement Dimensions ( Page 3 SECTION 573-100-200TC Installation of Components C. ,_, E lectrical Service Unit 2. 10 With the cabinet dome raised, place the electrical service llllit ( LESU ) in the / 18-5 8" rear of the cabinet, with the legs extending up ward, the serial number plate facing the front of the cabinet, and the fuse holder and power receptacle on the right side of the unit. Secure it in position with two studs furnished with the unit. 2. 11 Route the loose end cables ) (extending from either side of the llllit behind their respective cable guides and connect them to the lowe:r row of terminals on the cabinet terminal blocks. Make connections as shown on the ap plicable wiring diagram allowing sufficient slack near terminals. 2. 12 Route the typing unit and keyboard cables 0 Vu 0 0 0 ,f,_ FLOOR MODEL J I� 0 0 0 0 � '---._ C";) I Ln � ) v behind their respective cable guides, and forward through cable guides mounted on the side cradle rails. :, u� 0 (� / 1 2 - 13 THR'D These cables are to be connected to their respective units later. (4PLACES ) Connect the cabinet lighting, margin indicator, signal bell, signal line, and 2. 13 power line cables to the terminals as shown on the appropriate wiring diagram. 2. 14 Make the necessary strap connections at the cabinet terminal blocks as shown in the wiring diagram of the electrical service unit. 2. 15 Remove the rear crossbar of the cradle assembly in the cabinet by removing its two mounting screws, lockwashers and flat washers. 2. 16 Manual Switch I" r -1 / 17-13 16" � -----·--'\":1 I -- ..J-r, TABLE MODEL ( a) Unfasten the power switch shaft from the I C\:1 � hinge bar and bracket. ( b) l From the inside of the cabinet, position the short bent portion of the shaft through the hole in the right front side on the upper shelf of the cabinet so that it points to the right. � � '---._ Ln � ) '• ... Locate the shaft so that the bracket on the end of the shaft engages the power switch lever on the electrical service unit and the groove at the end of the shaft engages the edge of the pivot hole in the front right / (4PLACES) 1 4- 20 THR'D corner of the LESU chassis. (c ) Place one end of the power switch shaft spring on the power switch shaft and hook the other end in the hole on the side cradle Page 4 Figure 3 - Bottom Dimensions .,j )� ISS 1, SECTION 573-100-200TC ( ' ( ( ELECTRICAL SERVICE UNIT .<r(3 \�-� �-., t=r l, SIGNAL LINE NOISE SUPPRESSOR (IF PRESENT) �' =? .1\\''\\ I '<] I 'I . ))I I )�I I � I II I; jl II /1 II // If /. / �k!-� .:.:.! ( - -- TYPING UNIT ---- PAPER ADMISSION SLOT POWER LINE NOISE SUPPRESSOR (IF PRESENT) 1 I � I� SIGNAL LINE�\ Figure 4 - Basic Units Cable Arrangement ( ( rail of the cradle assembly. If the shaft is properly seated in the pivot hole in the LESU, the shaft will not pull out. from the bag tied to the gear guard. Secure the Motor Unit motor unit to the keyboard or base with the f our screws and lockwashers. Connect the ground strap (on motor units so equipped) to the right rear motor mounting screw. 2. 17 2. 18 Remove the gear guard tied to the key b oard or base. Remove four of the 1/4-32 hex head screws with captive lockwashers Remove the insulating cover from the terminal block on the keyboard or base just to the left of the motor. Connect the motor Page 5 SECTION 573-100-200TC leads to terminals 1 and 2 of this terminal block. the rear crossbar so that its channel is down and Reinstall the insulating cover. the two tapped mounting holes are nearest the rear edge of the bar. Set of Gears 2. 19 the rear mounting holes of the keyboard or base Remove the motor pinion and the intermediate driven gear from the small box stamped TP151060 or TP161293 (60 wpm), TP151075 or TP161294 (75 wpm), TP151100 or TP161295 (100 wpm), or TP152766 (67 wpm). Numbers TP161293, TP161294, and TP161295 are sets of nylon gears. 2. 20 left end of the motor shaft. Place the motor pinion on the motor shaft with the geared end toward the motor. Secure the gear with the screw and lockwasher just removed. Where the nylon pinion is used, position the isolator over the nylon extensions of gear while pressing the isolator downward into the the holes of the bear hub. Slide the assembled gear and isolator over the motor shaft with the teeth toward the motor. Insert the two posts into the holes in the isolator aligning them with the tapped hole in the motor shaft. Screw the posts down tight. with motor unit, and secure it with the two studs just removed. 2. 25 Remove the two crossbar hinge. base on the cradle studs from the front Place the keyboard or assembly in the In sets on which the LD multiple wire cabinet. holes so that the holes in the base and the tapped holes in the hinge are in alignment. Secure the base to the front crossbar hinge by means of the two studs just removed. 2. 26 Replace the front cabinet crossbar in its mounting slots in the cabinet wider side of the bar downward. with the to jam the bar against the keyboard contact box. Tighten the two thumb screws. 2. 27 To seal the keyboard or base rubber sealing plate against the cabinet, push the keyboard or receive-only base toward the Hold it in this position and tighten the two front cabinet crossbar mounting gear assembly changes should be made at this should fit snugly against the cabinet all the way point. Remove the intermediate gear driving around. shaft and replace it with the shaft supplied Complete the LD instal lation by following instructions enclosed with the LD modification kit of LD unit. 2. 21 Remove the two screws and lockwashers Mount the intermediate driven gear on the shaft with the flat side of the gear to the right. Secure the gear with the two screws and lockwashers removed and make cer tain that the motor pinion and intermediate driven gear mesh together properly. 2. 2 2 To install the gear guard, mount i t in position over the motor pinion and inter rear left motor unit screw. front of the cabinet by loosening the two two studs from the rear crossbar previously removed from the Page 6 r Secure the rear crossbar to the cradle assembly by means of the two screws, lockwashers, and flat washers previously re 2. 29 Plug the connector on the cable from the right end of the electrical service unit into the receptacle on the right side of the typing unit and latch it in position. 2. 30 Plug the connector on the cable from the left end of the electrical service unit into ) board or base and latch it in position. 2. 31 Mount the RY30 relay in LESU units if so equipped. Observe polarized pins and 2. 32 Install the typebox on the typing unit if not previously installed. thumb screws that secure it. cradle assembly. �. •. Typing Unit Remove the cabinet crossbar from the Remove the rubber seal insert relay into socket. Keyboard or Base 2. 24 The the receptacle on the left rear corner of the key mediate gear mechanism and secure it with the 2. 23 2. 28 screws. moved. from the hub on the right end of the in termediate gear shaft. ,. ·)·. Be careful not distributor unit is to be used, intermediate with the LD unit. ) " Loosen the two front crossbar mounting screws rear of the cabinet as far as possible. Note: ,.,. ···, and position the bar in its elongated mounting Remove the screw and lockwasher in the the hub of Place the bar underneath See Paragraph 2. 15. Turn CAUTION: THE TYPEBOX SHOULD BE FIRMLY SEATED ON THE BEARING STUDS. THE POINT OF THE L ATCH "4) TOGGLE ,;,..� ' ISS 1, SECTION 573-100-200TC ( ' SHOULD BE PLACED IN THE NOTCH OF THE TYPEBOX PLATE BEFORE MOVING THE TOGGLE TO ITS LATCHED POSITION TO AVOID SPRINGING THE LATCH. Place the page typing unit on the keyboard or base. The front feet of the typing unit must be placed over the locating studs provided on the keyboard or base. Rotate the motor by hand until the gears mesh properly. Secure the typing unit with the four remaining screws with captive lockwashers from the bag. 2. 33 ( The following adjustments should be made during initial installation of the printer set prior to placing the keyboard or base and typing unit into the cabinet. They should also be checked if a different unit is substituted at a later date. Lighting Facilities 2. 37 (1) The copylight switch (ON, OFF, MAIN ON), located on the electrical service unit, should be in the ON position. (2) The copylight switch, located to the left of the window in the cabinet dome, should be in the ON position. 2. 34 ( (a) MOUNTING TYPING UNIT ON KEY BOARD OR BASE (Interrelated Fea tures) - Section 573-ll6-700TC (b) INTERMEDIATE G E A R BR A C K E T (Interrelated Featur-es)--Section 573116-700TC (c) l,, TIME D ELAY DISABLING DEVICE(Time Delay Mechanism ) - Section 573-116700TC (d) MOTOR SPEED (Series Governed Motor Units) - Section 573-220-700TC (e) PAPER FINGER OR GUIDE BRACKET (Line Feed and Platen Mechanism) Section 573-115-700TC ( (f) PAPER GUIDE (Line Feed and Platen Mechanism) - Section 573-115-700TC (g) COPY WINDOW(LAC) - Section 573-134700TC Final Checking A visual check of all fuses, plugs, screw terminal connections, and lamps for looseness or breakage should be made before putting the equipment into operation. 2. 35 2. 36 ( I, ,,, Make certain that the power control shaft is downward to its OFF position before closing the main power to the equipment. Note: Insert a piece of bond paper between the selector magnet pole faces and the arma ture to soak up any lubrication which may have accumulated. When removing the paper, made sure no lint or bits of paper remain. For cabinet with two copylight switches, the switches are to be checked as follows: Note: Make sure the copylight shield does not interfere with the print hammer. If necessary, loosen the crossbar mounting screws on the cradle and push keyboard or base toward the rear for clearance. For cabinet with one copyli